Unit 5 - Practice Quiz

CHE124 50 Questions
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1 Which of the following best defines corrosion?

A. The gradual destruction of metals by chemical or electrochemical attack by the environment
B. The process of coating a metal with a protective layer
C. The increase in the tensile strength of a metal due to oxidation
D. The purification of metals from their ores

2 According to the Pilling-Bedworth rule, a metal oxide layer is protective if the volume of the oxide is:

A. Equal to or greater than the volume of the metal consumed (but not excessively so)
B. Much smaller than the volume of the metal, causing cracks
C. Zero
D. Less than the volume of the metal consumed

3 Which mechanism is responsible for dry corrosion?

A. Direct chemical attack by gases like , , or
B. Physical abrasion
C. Microbial activity
D. Electrochemical reaction in an aqueous medium

4 In electrochemical corrosion, the part of the metal undergoing corrosion acts as the:

A. Electrolyte
B. Salt bridge
C. Cathode
D. Anode

5 During electrochemical corrosion in an acidic environment, the cathodic reaction results in:

A. The deposition of metal
B. The evolution of hydrogen gas
C. The absorption of oxygen
D. The formation of hydroxide ions

6 The formation of rust on iron in a neutral aqueous environment is primarily driven by which cathodic mechanism?

A. Metal deposition
B. Chlorine evolution
C. Oxygen absorption
D. Hydrogen evolution

7 The chemical formula for rust is generally represented as:

A.
B.
C.
D.

8 In a Galvanic cell formed by Copper and Zinc, which metal corrodes?

A. Zinc
B. Both corrode equally
C. Neither corrodes
D. Copper

9 Which of the following conditions is necessary for Galvanic corrosion to occur?

A. Two dissimilar metals must be in contact in the presence of an electrolyte
B. A single metal must be exposed to different concentrations of oxygen
C. The metal must be in a vacuum
D. The metal must be subjected to high mechanical stress

10 In a concentration cell, corrosion occurs at the part of the metal exposed to:

A. The lower concentration of the electrolyte/oxygen
B. The air-water interface only
C. Direct sunlight
D. The higher concentration of the electrolyte/oxygen

11 Which principle explains differential aeration corrosion?

A. Less oxygenated parts act as anodes
B. The entire metal surface becomes cathodic
C. Oxygen concentration has no effect
D. More oxygenated parts act as anodes

12 A metal rod is half-immersed in water. Where is the corrosion most likely to occur?

A. In the portion exposed to air
B. At the bottom of the rod
C. Just above the water line
D. Just below the water line

13 Which type of corrosion is characterized by the formation of deep, localized holes or cavities?

A. Intergranular corrosion
B. Galvanic corrosion
C. Pitting corrosion
D. Uniform corrosion

14 Why is pitting corrosion considered more dangerous than uniform corrosion?

A. It causes sudden structural failure with little weight loss
B. It is easily detectable
C. It only occurs in noble metals
D. It consumes more metal mass

15 Intergranular corrosion typically occurs at:

A. Random locations
B. The grain boundaries
C. The surface of the metal only
D. The center of the grains

16 Weld decay in stainless steel is a specific form of:

A. Intergranular corrosion
B. Stress corrosion
C. Pitting corrosion
D. Erosion corrosion

17 Soil corrosion is primarily influenced by which property of the soil?

A. The altitude of the ground
B. Color of the soil
C. pH and moisture content
D. Presence of macroscopic rocks

18 Which factor regarding the nature of the metal tends to increase the rate of corrosion?

A. High purity of the metal
B. Formation of a non-porous oxide film
C. Presence of impurities with higher electrode potential
D. Passive character of the metal

19 What happens when the anodic area is much smaller than the cathodic area?

A. Corrosion stops completely
B. The cathode begins to corrode
C. Corrosion is rapid and intense at the anode
D. Corrosion is slow and uniform

20 How does an increase in temperature generally affect the rate of corrosion?

A. No effect
B. Stops corrosion
C. Increases the rate
D. Decreases the rate

21 If the corrosion product (oxide layer) is volatile (e.g., ), the corrosion:

A. Stops immediately
B. Slows down significantly
C. Becomes continuous and rapid
D. Is unaffected

22 Passivity refers to the phenomenon where a metal:

A. Corrodes very quickly
B. Dissolves completely in water
C. Exhibits much higher corrosion resistance than expected due to a thin protective film
D. Becomes magnetic

23 Which of the following is an example of cathodic protection?

A. Ceramic coating
B. Anodizing
C. Sacrificial anodic protection
D. Phosphating

24 In sacrificial anodic protection of an underground iron pipeline, which metal is commonly used as the anode?

A. Magnesium or Zinc
B. Silver
C. Gold
D. Copper

25 The method of Impressed Current Cathodic Protection involves:

A. Connecting the structure to the negative terminal of an external DC source
B. Coating the metal with paint
C. Heating the metal to high temperatures
D. Connecting the structure to the positive terminal of an external DC source

26 Anodic inhibitors work by:

A. Retarding the anodic reaction by forming a precipitate on the anode
B. Increasing the hydrogen overvoltage
C. Eliminating oxygen from the medium
D. Reducing the pH of the solution

27 Which of the following is a Ceramic coating?

A. Galvanizing
B. Enameling
C. Tinning
D. Cladding

28 The primary advantage of ceramic coatings is their ability to withstand:

A. Mechanical bending
B. High electrical conductivity
C. High ductility
D. High temperatures

29 Electroplating is the process of:

A. Spraying metal powder
B. Dipping metal into molten zinc
C. Melting two metals together
D. Depositing a layer of metal on an object using electric current

30 In the electroplating process, the article to be plated is made the:

A. Salt bridge
B. Electrolyte
C. Cathode
D. Anode

31 The electrolyte used in electroplating must contain:

A. Ions of the coating metal
B. No ions
C. Ions of the base metal
D. Only distilled water

32 What is Galvanization?

A. Coating Iron with Copper
B. Coating Iron with Zinc
C. Coating Iron with Tin
D. Coating Iron with Aluminum

33 What is Tinning?

A. Coating Copper with Iron
B. Coating Iron with Tin
C. Coating Aluminum with Nickel
D. Coating Iron with Zinc

34 Why is Tinning preferred for food containers over Galvanizing?

A. Zinc dissolves in food instantly
B. Zinc salts are toxic, while Tin is non-toxic
C. Tin is cheaper than Zinc
D. Tin is harder than Zinc

35 In a tinned iron container, if the coating is scratched, the iron corrodes rapidly because:

A. Iron is anodic to Tin
B. Iron becomes passive
C. Tin acts as a catalyst
D. Tin is anodic to Iron

36 Caustic embrittlement is a type of corrosion primarily found in:

A. Underground pipes
B. High-pressure boilers
C. Concrete structures
D. Car engines

37 The phenomenon where a metal cracks under the combined action of tensile stress and a corrosive environment is called:

A. Stress corrosion cracking
B. Erosion corrosion
C. Pitting
D. Fatigue corrosion

38 Season cracking of brass is caused by:

A. Exposure to Oxygen
B. Exposure to Ammonia
C. Exposure to Chlorine
D. Exposure to Water

39 Which of the following creates a crevice corrosion site?

A. A hanging wire
B. The gap between a bolt and a nut
C. A flat metal sheet
D. A smooth, polished surface

40 To prevent galvanic corrosion in a design using dissimilar metals, one should:

A. Increase the conductivity of the medium
B. Use an insulating washer between the metals
C. Make the anode area very small
D. Use metals far apart in the galvanic series

41 In Microbiological Corrosion, anaerobic bacteria like Desulfovibrio desulfuricans promote corrosion by:

A. Reducing sulphates to sulphides
B. Consuming Iron directly
C. Producing Oxygen
D. Increasing the pH

42 Corrosion fatigue is the failure of metal due to:

A. Cyclic/Alternating stress and corrosion
B. High pressure and corrosion
C. High temperature and corrosion
D. Static stress and corrosion

43 Which cleaning process typically precedes electroplating to remove grease and oil?

A. Polishing
B. Annealing
C. Solvent cleaning or degreasing
D. Pickling

44 What is the function of Pickling in metal finishing?

A. To deposit the metal
B. To remove grease
C. To polish the surface
D. To remove oxide scales and rust

45 In the context of the Pilling-Bedworth rule, if the ratio is significantly greater than 2, what happens?

A. The metal becomes harder
B. The coating becomes transparent
C. The coating buckles and flakes off
D. The coating is perfect

46 Which metal is typically used as a coating in anodizing?

A. Aluminum
B. Copper
C. Iron
D. Silver

47 The tendency of a metal to undergo corrosion can be predicted by:

A. The periodic table group
B. The melting point
C. The Electrochemical (EMF) Series
D. The density of the metal

48 In Water-line corrosion, the cathodic reaction occurs at:

A. Deep in the water (low oxygen)
B. The water meniscus (high oxygen)
C. The center of the rod
D. The metal bottom

49 Which of the following represents a proper design to minimize corrosion?

A. Using dissimilar metals in direct contact
B. Providing crevices for water retention
C. Providing drainage for liquids
D. Designing with sharp corners

50 During Differential Aeration Corrosion, the electron flow in the metal is from:

A. No electron flow occurs
B. Aerated part to non-aerated part
C. Non-aerated part (Anode) to Aerated part (Cathode)
D. Solution to metal